QA/QC Inspector

QA/QC Inspector Position

Leita Steel, a leading structural steel fabrication company in Africa, accredited to ISO 9001 and ISO 3834 Part 2, is seeking a meticulous and experienced QA/QC Inspector to join our team. Reporting directly to the QA/QC Manager, this role is essential for pre-weld quality verification, ensuring accurate fit-up of components by boilermakers and assemblers, and upholding our commitment to superior, compliant structural steel products.

Minimum Requirements:

Experience:

Minimum of 3 years’ experience in quality assurance/control within the structural steel fabrication, boilermaking, or heavy engineering industry. At least 1 year focused on pre-weld inspections or fit-up verification. With hands-on involvement in inspections.

Knowledge:

• Thorough understanding of fit-up processes, dimensional tolerances, and assembly techniques in structural steel fabrication.
• Familiarity with key industry standards, including SANS 2001-CS1 (Construction of steel structures), AWS D1.1 (Structural Welding Code—Steel), and ISO 3834 for welding quality requirements.
• Awareness of South African regulatory standards, such as SABS/SANS codes for material handling and fabrication compliance. 

Skills:

• Strong attention to detail and proficiency in using precision measurement tools (e.g., calipers, levels, gauges) for tolerance checks.
• Effective communication skills for documenting findings and coordinating with production teams.
• Basic proficiency in computer software for recording inspections and generating reports (e.g., MS Office, digital inspection apps).
• Ability to identify errors, perform basic root cause analysis, and work in a hands-on, industrial environment.

Key Roles and Responsibilities:

As a QA/QC Inspector at Leita Steel, you will play a vital role in pre-weld quality control, focusing on fit-up and assembly inspections to prevent defects and ensure seamless progression to the welding bay. 

Daily duties include:

Pre-Weld Inspection and Verification:

• Conduct detailed visual and dimensional inspections of fit-up work performed by boilermakers and assemblers, checking for alignment, gaps, distortions, and assembly errors.
• Verify that components are assembled within specified tolerances per project drawings, SANS 2001-CS1, and AWS D1.1 standards.
• Ensure all materials and sub-assemblies conform to Leita Steel’s quality plans, material certifications, and ISO 9001/3834 requirements before release to welding.

Non-Conformance Management:

• Identify and document deviations, such as out-of-tolerance fits or workmanship issues, issuing non-conformance reports (NCRs) and recommending corrective actions.
• Collaborate with production teams to resolve issues during the production process, minimizing downtime and rework. 

Documentation and Reporting:

• Maintain accurate records of inspections, including photographs, measurements, and checklists, for traceability and audit purposes.
• Prepare daily/weekly inspection reports for submission to the QA/QC Manager, highlighting trends in fit-up quality and potential improvements. 

Support and Compliance:

• Assist in material receipt inspections to confirm incoming steel components meet specifications.
• Participate in internal quality audits and training sessions to promote adherence to fabrication standards.
• Support the QA/QC Manager in coordinating with third-party inspectors when required for high-risk projects.